What are Brushed DC Motors?

Brushed direct current (DC) motors are electromechanical devices that convert electrical energy into mechanical motion using a simple design featuring brushes and a commutator to deliver continuous current and control magnetic drive. These motors allow easy fluctuation of speed-torque ratios, making them versatile for various loads. Known for their low cost, reliability, and straightforward construction, they operate efficiently at low temperatures with minimal maintenance and high thermal durability. Common applications include household appliances, automotive components like power windows and seats, computer peripherals, power tools, HVAC systems, and industrial processes. They are categorized into types such as series wound, shunt wound, permanent magnet, and compound wound, with output power ranging from under 750W to over 375kW.

Market Overview

According to Data Bridge Market Research, the global brushed DC motor market was valued at USD 10.27 billion in 2021 and is projected to reach USD 17.65 billion by 2029, growing at a CAGR of 7.00% during the forecast period of 2022–2029. This growth is underpinned by widespread adoption in automotive and consumer sectors, advancements in manufacturing, and the motors' cost-effective performance characteristics.

Market Segmentation

The market is segmented as follows:

• By Type: Series Wound Brush DC Motors, Permanent Magnet Brush DC Motors, Shunt Wound Brush DC Motors, Compound Wound Brush DC Motors.
• By Output Power: Less than 750W, Between 750W and 75kW, Between 75kW and 375kW, Greater than 375kW.
• By Application: Process Industry (anticipated high growth from industrialization), Discrete Industry, Others.

These segments cater to diverse industrial needs, with lower-power motors dominating consumer applications and higher-power variants supporting heavy-duty processes.

Key Market Drivers

• High demand in household appliances, automotive parts, and HVAC systems due to simplicity, low cost, and reliable performance.
• Increasing automobile production, incorporating brushed DC motors in powertrains, chassis, safety fittings, and accessories.
• Rapid urbanization, changing lifestyles, rising investments, and boosted consumer spending fueling appliance and vehicle markets.
• Advantages like low maintenance, thermal resistance, and efficient operation in varied environments.

Restraints and Challenges

• Competition from brushless DC motors, which offer higher efficiency but at elevated costs requiring additional controllers.
• Availability of low-quality, inexpensive brushless alternatives impacting market share.
• Potential limitations in high-precision or high-speed applications where brush wear can be a concern.
  
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Opportunities

• Global shift toward electric vehicles, driving investments in motor components for EV manufacturing.
• Expanding adoption in HVAC and household sectors amid energy efficiency trends.
• Growth in industrialization, particularly in emerging economies, boosting process and discrete industry applications.

Regional Insights

• Asia-Pacific dominates the market, supported by substantial investments in electric vehicle component manufacturing, high production and consumption rates, and robust industrial growth in countries like China and India.
• North America is expected to see significant expansion, driven by adoption of advanced motors and technological innovations.

Other regions, including Europe, Middle East & Africa, and South America, show varied growth influenced by automotive and manufacturing activities.

Major Market Players

Leading companies include:

• ABB (Switzerland)
• Siemens (Germany)
• Brook Crompton (UK)
• Johnson Electric Holdings Limited (Hong Kong)
• Schneider Electric (France)
• OMRON Corporation (Japan)
• ASMO CO., LTD (Japan)
• AMETEK, Inc. (US)
• Allied Motion Technologies (US)
• NIDEC CORPORATION (Japan)
• Danaher (US)
• Franklin Electric (US)
• maxon motor ag (Switzerland)

And others like Arc System Works (Japan). These firms focus on innovations, expansions, and strategic partnerships to capitalize on EV and appliance trends.

Impact of COVID-19

The pandemic negatively impacted the market through lockdowns, supply chain disruptions, delayed logistics, economic uncertainty, and reduced consumer confidence. Partial shutdowns affected production, but recovery is underway with easing restrictions and renewed focus on essential manufacturing.

Conclusion

The global brushed DC motor market is poised for steady growth through 2029, driven by automotive electrification, appliance demand, and industrial applications. Projected to reach USD 17.65 billion, Asia-Pacific leads due to manufacturing strengths, while North America advances rapidly. Opportunities in electric vehicles and efficiency improvements will counter competition from brushless alternatives, ensuring continued relevance of these reliable, cost-effective motors.

This summary is based on publicly available insights from the Data Bridge Market Research report overview as of late 2025. For detailed quantitative forecasts, financials, and custom analysis, refer to the full report at the original source.

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